MBN Nanomaterialia’s Mechanofuse® series includes Nickel-based (SFN) and Iron-based (SF6) powders, specifically developed for thermal spray and fuse applications. Produced via a proprietary mechano-chemical process, these powders form fully dense, metallurgically bonded coatings reinforced with hard ceramic phases, offering excellent wear, abrasion, and corrosion resistance.
SFN delivers high-thickness coatings (up to 2 mm), with a composite microstructure of ceramics (1600 HV) and a tough Ni matrix (600 HV), achieving 58–63 HRC hardness.
SF6, a cost-effective and sustainable Fe-based alternative, offers higher hardness (66–70 HRC) and improved toughness.
Applications include hydraulic cylinders, rotors, valves, sleeves, and high-load sliding components.
Suitable for combustion flame, HVOF/HVAF, and plasma spray, with fusing via torch, controlled atmosphere furnace, or induction. Mechanofuse® coatings are ideal for extending the life of industrial components operating in severe mechanical and chemical environments.
MBN pure nickel powder is specifically engineered for Cold Gas Spray applications, offering high deposition efficiency, dense coatings, and excellent process stability. Its rounded morphology and low fine content ensure smooth flow, reduced material waste, and consistent spray performance. The powder’s fine-grained structure promotes strong adhesion and minimal porosity without requiring post-processing.
Key Benefits:
• High productivity
• Dense, uniform coatings
• Low material waste
• Optimized for CGS systems
Ideal for functional metallic coatings in aerospace, energy, and industrial repair applications.
| Iron | Cromium | Nichel | Boron | Silicon | Carbon | Others |
|---|---|---|---|---|---|---|
| Bal | 14.0 wt% | 6.0 wt% | 3.5 wt% | 2.5 %wt | 1.0%wt | <1.0%wt |
| Powder size | Skeletal density | Coating Hardness: | Fusing Temperature |
|---|---|---|---|
| μm -53+10 | g/cm³ 7.09 | >1000 HV | 1100°C |